SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the next generation of pumps. The industry chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce honest for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as again demonstrates its market management within the subject of clever and progressive options.
The same applies to the opposite commerce fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services and products with ambition and passion. The pump manufacturer combines its digital options with the standard pump enterprise to provide its customers extra time for the necessities, scale back prices and simplify processes.
At the world fair for environmental applied sciences at the finish of May, international commerce guests will expertise the premiere of a totally automated answer with integrated Industry 4.0 options. The present premium model vary SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. at the moment are a factor of the previous when it comes to maintenance. One click from a distant location and the stator is back in prime shape. The range, which was developed on the idea of buyer requirements, makes upkeep work a lot easier and subsequently helps to keep away from wasting time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is elevated and maintenance instances are decreased to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance could be easily carried out by one individual. Suction or stress traces now not have to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow price is decreased as a outcome of wear and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any particular tools. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the management room via analogue signal traces or digitally by way of various fieldbus methods. Quick entry on website at the pump can be achieved through a control panel or through Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, services and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables focused evaluations and analyses that can be used for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time data from the monitoring service present suggestions on put on and tear or indicate that spare elements are due for reordering soon. Shutdowns are prevented and system availability is increased. เกจวัดแรงกด are used for preventive upkeep as outlined within the operating and maintenance directions based on the working hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive upkeep forecasting and identification of irregular situations. By combining different sensor knowledge, guidelines may be created to set off alarms. For instance, a reduced circulate price at elevated pump velocity in comparability with the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional course of changes are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump knowledge also allows SEEPEX to make more correct life cycle predictions for each pump sort based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system resolution that combines the advantages of two pump applied sciences to move extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this different to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the type of a package unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air elements. This pump may also be related to the Connected Services of SEEPEX as an growth.
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