The UN has declared 2022 the “International Year of Glass”. This places much more focus on production situations in the energy-intensive glass trade, and efficient applied sciences alongside the complete value chain are notably in demand. Vacuum expertise additionally has a major influence on sustainability in glass manufacturing – because secure vacuum is required in plenty of processes. Atlas Copco specializes in providing energy-efficient, clever, and sustainable vacuum solutions to manufacturers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of highly efficient, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their form and the ultimate touch using vacuum technology. The ultimate touch consists of including a customer’s logo or name. When shaping the glass, higher embossing of the emblem or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been eliminated as best as potential. With an output of 650 million jars per year, the proper vacuum system is a vital factor for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its utility expertise and expertise in supplying vacuum pumps to the glass trade, is aware of the precise necessities of the market. They have an extended historical past in partnering with glass producers. Their options and installations are made to measure for each individual buyer. This was one of the reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum expertise alone saves lots of vitality: the same production result is also achieved with compressed air however would consume more power. With its revolutionary motor idea for glass production, the Atlas Copco GHS VSD+ sequence is considered one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable pace control, the screw pumps may be adapted precisely and rapidly to the respective vacuum requirement. Variable pace and the set level control offers optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in power prices.
Increased stability within the vacuum supply
The reduced energy consumption isn’t the one benefit of the GHS VSD+ vacuum solution. The complete vacuum provide at Noelle + von Campe is now more steady than earlier than. „When we change tools or adapt our processes, for example, the model new central vacuum system continues to reliably supply our complete production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, as a outcome of the dependable, uninterrupted vacuum supply in turn has a direct impact on the standard of our end products. And in relation to the standard of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central control: „The clever system coordinates using the vacuum pumps with each other – this saves much more prices, also for maintenance and electrical energy. A big benefit: the purchasers also achieve significantly sooner amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps simultaneously. The sensible management system balances and optimizes the efficiency of all machines, reducing the general power consumption. Compared to competitor products, the intervals between maintenance are also longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the fact that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the finishing touches not only to the products but additionally to the manufacturing process. This is where Atlas Copco’s intensive experience in working with glass manufacturers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. ที่วัดแรงดัน is thus, because it were, a one-stop store for glass producers – from the pump to the connection methods. And so, on stability, Noelle + von Campe will get extra for less: more vacuum, extra control and extra stability for less power consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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