KleenOil India, a manufacturer of commercial oil filtration techniques, has helped to significantly improve the product quality of cold rolling sheets for its metal business consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was inadequate and significant issues had been occurring with the quality of its finished merchandise.
An ECL is used inside the metal business to help clear and strip the surface of the metal sheet of rolling dust by using an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleansing cold rolled steel than standard cleaning processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection inside these circumstances, its effectiveness can be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless closely saturated with dust particles and was suffering from an unstable PH stage that mixed were leading to significant rusting during the process resulting in scratching of the final product.
Filtramag+ presents nice particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimum efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination problem. The effectivity of the filtration is determined by the magnetic material sort, size of the magnet, magnetic strength and likewise the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging เกจวัดแรงดันเบนซิน lifespan
It is important not solely to use the proper product for the process in question, however the greater stage of answer safety offers extra advantages, together with prolonging the lifespan of the pump in addition to a discount in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this utility throughout the alkaline solution from 400mg/m2 to simply 30mg/m2 by removing the fantastic dust particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not offering enough protection to the fluid on this software, and it highlights the importance of selecting the correct methodology of magnetic protection. Due to the nice particles circulating throughout the alkaline resolution, important rusting was being created through the ECL process that was causing injury to the metal sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our shopper as its ability to take away even the best particles from fluids would considerably improve the problems that the enterprise was facing. By putting in the Filtramag+, our shopper was instantly provided higher ranges of safety against the injury that had been being attributable to the contaminated answer. We work often with Eclipse Magnetics high-performance products and at all times see vital, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies which have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a result of the installation, the corporate is now not suffering from damaged finished parts, has decreased its scrappage and waste, as properly as prolonging the lifetime of the pump.
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